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Revisions/ImprovementsJuly 26, 2010 we changed the legs from 6" to 4 " so dogs could get on the beds more easily see new spreadsheet for mass production numbers Nov 23, 2009 New size added, medium which is good for mass production for shelters Dec 2, 2008 Info regarding screws on corners, new pictures below. Sept 13, 2008 Addition: calculations for bulk building (see mass production below) New Sewing Instructions Nov 3,2008 June 25, 2007 Sewing Instructions November 13, 2006 improved Corners Materials Needed and Where to Purchase Them -PVC Pipe, 1 ¼ inch, schedule 40 pvc comes in sticks, 10', can be purchased at any hardware store, runs about $4.38 from big box stores for 10' stick 20' sections are least expensive, purchased from suppliers rather than big box stores -corner pieces (only a few companies in the entire country make these pieces, ordering directly from them will be least expensive)
1 ¼ inchnot carried by hardware stores, can be ordered on line Available Plastics C & S Plastics (mention you reached them via our web site for possible discount) SnapClamp.com US Plastics Savco (store located in Columbus OH) -cloth -Columbus Dog Connection is glad to share the cloth material we have donated to us to rural shelters and pounds. Please check for local donations before you contact us. If you are not able to secure cloth donations, please email us KDifrischia@gmail.com (must be able to pick up in Columbus Ohio, too heavy/costly to mail) -creative option, contact your local awning company or boat companies that makes awnings for businesses/boats, ask for scraps or shorts -any durable cloth may be used, to test if it is strong enough, take a key and try to gouge through it ...if it can hold up to that....likely it can hold up to dogs scratching at it Cleaning of beds or cloth like Sunbrella like material -cordura is the least expensive, best option as it is moisture resistant, durable, low cost cloth to use -order 1000 denier cloth, $2.50 / yard, must be ordered in 50yard lengths often times, check for specials and ask for shorts (shorts are ends of reams of cloth material) -if awning is donated, we have found that well used awing will likely not hold up to a dog's nails, we scrape all used awning with a screwdriver or key to see if it breaks though, if it does, don't use it -sources for cordura, -Top Value Fabrics, -look under promotion section under Nylon for seconds, cheaper, typically color is a little off -Top Value only sells full rolls, only good for people who are making a large number of dog beds -Astrup.com
-FabricFarms.com
in Hilliard OH
about
$13/sq. yd, so not practical for mass production
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Cutting the PVC |
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Small Bed Cloth size
36” x 29”
1 10 ft stick or 112”, will have 12" left over -2 pieces at 18.5 inches each -2 pieces at 25.5 inches each -4 pieces at 4 inches each Final Dimensions 22" x 29" |
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Medium Bed Cloth size 34.5" x 38.5" 1 10ft stick will make one complete bed including legs, -2 at 24" -2 at 28" -4 pieces at 4 inches each (legs) Final Dimension 27.5" x 31.5" |
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Large Bed Cloth size 36” x 45” 144” needed You will need 1-10 ft stick of PVC and an additional 20" to make one complete large bed -2 pieces at 25.5 inches each -2 pieces at 34.5 inches each -4 pieces at 4 inches each Final Dimensions 29" x 38" x 8" |
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Channel Locks |
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PVC Mass Production of beds
Mass production spreadsheet
Use the Beds tab if you know how many beds you want to make, but need to know how much PVC to get Use the Sticks tab if you have PVC pipe and want to see how many beds you can make If you're only making small beds, you need 1 stick for each bed and you'll have 8" left over from each stick. 1 stick = a 10 foot piece of PVC (120 inches) 1 stick = 1 small bed with legs and 1 extra leg (plus 2" scrap) 1 stick = 1 large bed and no legs 1 stick = 20 legs, enough for 5 beds 5 sticks = 4 small beds and 1 large bed 6 sticks = 5 large beds 11 sticks = 4 small and 6 large beds |
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Building Instructions for Elevated Dog Bed Tips if you are having a large group make the beds -not everyone is use to using a drill, tell everyone to stop drilling when the screw is flush with the cloth, we ended up having some stripped entries from folks who were continuing to drill once the screw was as embedded as possible -you will make a better bed if you have 2 people working together, one to fold and hold, one to drill, we had folks attempting to fold and screw by themselves and the results are not as tight and neat as if you have 2 people. It is critical to get the corners neat and tight or, as we have found, the dogs will chew on anything they can grip. In the shelters, this pvc and cloth are the most chewable thing, and they will try to chew it. |
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Printable Instructions 1 Using a corner piece, put one short and one long pipe into 2 of the 3 holes ![]() 2 Once the frame is built, use a hammer to on each corner to firmly hit each side to force the legs into the corner pieces, don't worry about hitting too hard, the pvc is strong 3 Insert 4 legs into holes, turn bed over and hit the top of each corner 1-2 times to be sure legs are in as far/tight as they can be --no picture for this 4 Lay the cloth on a flat surface and lay the frame on top, with legs pointing up, center frame on cloth ![]() 5 Fold cloth corners under frame, be sure to keep frame centered on cloth when doing this (note: fold of cloth, 2nd picture, should be centered just inside of corner piece)
6 Take one long side of cloth and make 2 one-half inch-ish folds, the material should hit the center of the pvc on the bottom side of the frame
![]() 7 Place one screw in the mid point of the PVC and screw the cloth to the PVC. Be sure that the screw goes thru the folds of the cloth ![]() 8 Place screws evenly spaced on each leg, (5 screws, short side of small bed, 6 screws for long side) (6 screws for short side of large bed, 8 screws for long side of bed)
11 On the top
side of the bed, place 5 screws thru the cloth and into the corner
of the pvc corner piece, this serves 2 purposes
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